Product Description
Electroplating Rectifier
Vulcan Electroplating Rectifier proves to be of use in a broad array of jobs such as electroplating power sources. This product achieves superior DC transitions and has minimum surge is below 1%, as compared to other makes models where the minimal surge is 5%. The machine helps accomplishes excellent results due to a high current unit that is used for industrial chrome plating. Our machine has the best ratio of performance / cost in the entire industry. In other words, the said ratio is better than that of other brands of machinery present in the marketplace. Its in-built features are also superior and in tune with the newest trends in the production and designing process. The Electroplating Rectifier is also tested on strict parameters in order to offer decades of effortless service. We also seek assessment and approval of customers regarding our product's performance in their specific application environment.
Features:
- Contemporary looks and fresh design constructs
- The body is coated with Epoxy powder to ensure a rust free life
- Has a Dually wound Main Transformer; a vacuum-pressurized impregnating coating system.
- Is specifically treated to withstand high humidity or acid-fumes. Is designed to operate constantly at high efficiency.
- Regulators: Banking upon the products design and applications, we offer a stepless Auto Transformer make that is available operated either automatically or manually. We also offers other types of regulators such as saturable core, thyristorised,and magnetic shunt
- Our Silicon Diodes are tested in a factory under strict and tough simulated conditions in order to check their service and to defend from any storage charge
- Our Thermal Runaway and current flows work tirelessly and without failure.
- Controls: Comes with standards operating push buttons such as ON-OFF along with contactors; Other buttons such as Constant Current, Timer Control, and Voltage Control are offered at an extra price; These operate the equipment according to the predetermined operating sequence.
- All machines can work endlessly at full capacity, at a peak environment temperature of about 45º C.
Technical Specifications
General Data for Electroplating Rectifier Equipment
| PARTICULARS | A. C. Input | Recommended Aluminium Output Busbar Dimentions. |
| Amps. | Volts | Phase | Volts | Cross Section in mm | Nos. in Parallel |
| 50 | 8. 12. 16. 24 | 1 3 | 200-250 380-440 | 15X3
| 1 -do- |
| 100 | 8. 12. 16. 24 | 1 3 | 200-250 380-440 | 15X6
| 1 -do- |
| 150 | 8. 12. 16. 24 | 1 3 | 200-250 380-440 | 25X6
| 1 -do- |
| 250 | 8. 12. 16. 24 | 3 | 380-440 | 50X6 | 1 |
| 500 | 8. 12. 16. 24 | 3 | 380-440 | 75X6 | 1 |
| 750 | 8. 12. 16. 24* | 3 | 380-440 | 100X6 | 1 |
| 1000 | 8. 12. 16.* 24* | 3 | 380-440 | 75X6 | 2 |
| 1500 | 8. 12.* 16.* 24* | 3 | 380-440 | 75X6 | 3 |
| 2000 | 8.* 12.* 16.* 24* | 3 | 380-440 | 75X6 | 4 |
High-Efficiency Electroplating Power SupplyEngineered with advanced conversion technology, this rectifier achieves above 90% efficiency, providing consistent DC output for optimal electroplating and surface finishing quality. Built for durability, it handles intensive industrial operations effortlessly.
Customizable Output and Cooling OptionsThis rectifier allows output current customization up to 1000 amps, catering to diverse plating and anodizing demands. Choose between air-cooled and oil-cooled models to fit your plants operational conditions and cooling requirements.
Reliable Construction for Industrial UseConstructed with a mild steel frame and copper/aluminium windings, the rectifier ensures long-lasting service and corrosion resistance. Insulation options of Class F or H further guarantee safety and performance under continuous duty cycles.
FAQs of Electroplating Rectifier:
Q: How does the Electroplating Rectifier convert AC to DC for plating operations?
A: The rectifier uses advanced electrical circuitry to transform alternating current (AC) from the mains into stable direct current (DC), which is essential for electroplating and anodizing processes. This ensures uniform deposition and reliable surface finishing results.
Q: What benefits does a customizable output current offer for industrial applications?
A: The customizable output current, up to 1000 amps, allows users to adjust the power according to the specific requirements of various plating or anodizing processes. This flexibility enhances efficiency and maximizes product quality across different materials and batch sizes.
Q: When should I choose air-cooled versus oil-cooled cooling methods for the rectifier?
A: Air-cooled systems are ideal for moderate workloads and environments with good ventilation. Oil-cooled models are better suited to heavy-duty, continuous operations and higher ambient temperatures, as they provide superior heat dissipation and operational reliability.
Q: Where can the Electroplating Rectifier be installed?
A: Thanks to its compact size (approximately 900 mm x 600 mm x 900 mm) and robust construction, this rectifier can be installed in various industrial settings, ranging from small workshops to large manufacturing facilities across India.
Q: What is the insulation grade, and how does it affect the rectifiers performance?
A: The rectifier is available in Class F or H insulation grades, which offer excellent thermal endurance and electrical safety. Higher insulation grades support longer operational lifespans, especially when used in demanding industrial environments.
Q: How is the device primarily used in electroplating and surface finishing processes?
A: The rectifier supplies a steady DC output, which is crucial for the consistent deposition of metal ions during electroplating or anodizing, ensuring smooth surfaces and adherent metal coatings on various substrates.